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Welcome to the Corvette 5th
Generation Help site for DIYer's. We hope to provide up to date
information, How To's, MOD ification help and ideas, New Product
Information and Links to Corvette Resources on the Internet.
The following illustration is a diagrammatic representation of a
generic "LS" cooling system. 
Starting at the
water pump and following the numbers in sequence, here's the flow of
the system:
1. The water pump pumps coolant out of the lower two
ports on its back side and into the block.
2. Coolant circulates through the engine block...
3. ... and through the cylinder heads.
4. Special LS-specific "steam tubes" or "engine vent
lines" are installed on top of the cylinder heads. As vapour or steam
will always seek the highest point, any steam pockets created by local
hot spots, particularly in the cylinder head exhaust valve area, will
migrate up and into the steam tubes which will carry them and a small
amount of coolant away and either into a port located at the top of the
rad (as shown here) and from there to the surge tank, or directly to
the surge tank (depending on application) where the steam is separated
from the coolant.
5.Coolant returning from the cylinder heads enters
the two upper round ports on the left and right back sides of the
pump
6. Some coolant circulates through the water pump's
bypass circuit and is again pumped back through the engine. This keeps
the circuit flowing when the thermostat is closed.
7. Hot coolant exits the smaller, rear "heater out"
port of the thermostat housing on the water pump. This takes it to the
heater core. The port is 5/8" ".
8. After exiting the heater core, coolant returning
from the heater passes through the surge tank to keep coolant
circulating through that tank.
9. After passing through the heater core and then
the surge tank, coolant re-enters the engine via the larger, front 3/4"
"heater in" port of the thermostat housing on the water pump.
10. Hot coolant exiting from the engine that doesn't
follow the pump's internal bypass circuit exits the water pump via the
top 1-1/4" port and enters the top of the radiator. Hot coolant flows across and down through the
radiator, cooling as it goes. Cooled coolant exits the radiator via the
lower 1-1/2" outlet and returns to the inlet side of the water pump.
Returning coolant is blocked from re-entering the water pump inlet if
the thermostat is closed. When the coolant on the inside (engine side)
of the thermostat reaches the temperature of the thermostat (e.g. 190°
F) the thermostat opens and the cool coolant enters the water pump
inlet to be circulated through the engine again, starting over at
#1.
11. A radiator bleed or vent port located at the top
of the radiator connects to the surge tank. Any air or steam in the
system, especially that coming from the engine's steam tubes, will
naturally seek the highest point and will therefore exit the radiator
via this port and travel to the surge tank. At the surge tank, coolant
and steam enter and the steam or air is separated from the coolant. The
lighter steam / air collects and remains in the surge tank at the
highest point, just below the rad cap, to be eliminated first in the
event the rad cap purges.
12. The cooler, denser
coolant goes to the bottom of the surge tank where it is collected by
the flow returning from the heater core and circulated back through the
system.
13. In the event of a system
over-pressure condition, the rad cap opens and burps excess coolant and
steam out of the system to be collected by the overflow
tank.
By Bill "BillaVista" Ansell
Contact Information
mailto:
C5help.com
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78414
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